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Engineering services
At the
request of the customer is performed design, development and manufacture of
hydraulic oil stations, hydraulic drives and hydraulic power units for various
purposes, their commissioning and adjusting.
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In
the process of designing of the hydraulic unit, our engineers create 3-D
model of the future product. This helps to avoid possible errors, create an
optimal layout of the installation, easy operation and maintenance, with
minimum weight and dimensions. And, of course, lower costs, even before the
start of production.
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An example of manufacturing
of the hydraulic system.
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On order, the
company provides design and manufacture of hydraulic oil stations, hydraulic
drives and hydraulic power units for various purposes, their commissioning
and adjusting.
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Developing and implementing a system for hydraulic
filter press KMPm-196.
In 2008, under order of Machine-Building
Plant "Progress", Ukraine, "Meta" company developed hydraulic
system that ensure work of the filter press KMPm-196.
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The entire
hydraulic system on the basis of "MP Filtri" and "ATOS"
elements was developed and manufactured by the company "Meta".
The process of working on creation of the
hydraulic system consisted of the following steps:
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Developing of the hydraulic diagram. By order
of the customer, was developed the hydraulic diagram of press, that provides
synchronous operation of filter plates, broach of filter filter fabric feeding of the slurry, the
operation of all nodes of the filter press.
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After reviewing and approval of the hydraulic
diagram by the customer, the design documentation is made: drawings and 3-D
model of hydrostation.
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Project of the control unit for hydraulic
cylinders is represented on the drawing
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The filter
press is designed to enrich the ore and to get concentrate. Enriching of ore
occurs by dissolving the ore with water, after which the resulting slurry is
fed through a pipeline system to a filter press, where, after squeezing, the
water and burden is removed. In result, the ore concentrate is getting.
Filtering process is taking place in the press KMPm-196. This is a modern
machine that allows getting 18 tons of finished concentrate for one cycle,
which lasts several minutes.
The height of the filter press is 9,6 m,
total weight - 75 tons
weight of the filter plates - 16 tons
productivity per shift - 1,400 tons of
ore concentrate.
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Lifting of
filters battery provides the hydraulic power unit, actuated by 75 kW electric
motor. The entire workflow is provided by hydraulic system, which controls the
computer in automatic mode.
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